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Example Machine Designs for CNC Building Blocks

Posted: Sun Jul 29, 2012 6:17 pm
by AJ Quick
Many of our CNC Building Blocks backers have asked us for inspiration on what kind of CNC machine to build with the building blocks. We'll be posting prospective designs here, and ask that if you have any.. please feel free to add them to this thread.

Here is one. This is literally one of the simplest CNC machines you can make. It requires no special support structure for the table, and has very simple arms. This uses all the parts included in the CNC Building Blocks, plus 1 ACME nut block.

The total cutting area is approximately 16" x 16" square.. but could be scaled up larger or smaller. This version has a tall Z-axis clearance, perfect for making guitar bodies, or for adding a vice.

The material on this one is aluminum:

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It also does not have to be made out of aluminum. Here is the same thing from MDF wood:

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(The lead screws, motors, and hardware has been omitted for time's sake.)

Total cost for the MDF version would probably run you: CNC Building Blocks (approx $170), plus $20 for MDF, $100 for shafts, $50 for leadscrews.. and an additional $50 for various hardware. Add Nema23 motors, and controller.

Re: Example Machine Designs for CNC Building Blocks

Posted: Mon Jul 30, 2012 1:43 pm
by sed8me
Hi AJ,

Thanks for posting this design.

I do have a question - it appears to require 2 motors on the x-axis and if that's the case, is this possible with a 3 axis controller?

Clayton

Re: Example Machine Designs for CNC Building Blocks

Posted: Mon Jul 30, 2012 9:10 pm
by AJ Quick
That is actually a good point. No you would not be able to piggyback or split power between two steppers. You could share the signal though.

If you want to use 2 motors for an axis, you need a 4 axis board.

Which is why we felt the need to design this new 4 axis PCB.

:wink:

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We won't actually be producing this board unless there is demand for it. An alternative would be to design a single axis board that could be utilized with a few jumper wires.

Re: Example Machine Designs for CNC Building Blocks

Posted: Mon Aug 20, 2012 8:40 pm
by MikeB
So is the setup with 4 steppers possible using the power supply and control board currently available to kickstarter backers? I like the simple design.

Re: Example Machine Designs for CNC Building Blocks

Posted: Tue Aug 21, 2012 10:49 pm
by AJ Quick
Mike,

Such a design could be done using most of the parts from the Kickstarter package. You would need an additional leadscrew nut holder (and the nut) which would retail for about $20.

We are also working to develop the 4 axis cnc board. We ordered a few PCBs to test with and should have those done in about 2 weeks.

Re: Example Machine Designs for CNC Building Blocks

Posted: Fri Aug 31, 2012 4:33 pm
by AJ Quick
We turned our 4 Axis design above into a working prototype:

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Re: Example Machine Designs for CNC Building Blocks

Posted: Sun Apr 28, 2013 4:01 pm
by frodeheg
Another alternative would be to use belts to align the motion on both sides. It may be more complex, but it's certainly a lot cheaper than using two motors. I'm planning on using belts in the design I'm currently working on. (You probably have to seal the belts from the rest of the machine though, such that the dust from milling don't jam the belts)

Re: Example Machine Designs for CNC Building Blocks

Posted: Sun Apr 28, 2013 7:28 pm
by frodeheg
Actually, if the motor is Attached to the Shaft instead of the Lead Screw, and the Shaft is mounted on bearings instead of the Shaft support, with belts on both sides of the shaft, you could get rid of the Lead Screws, the Acme nut brackets and use only one motor.

Re: Example Machine Designs for CNC Building Blocks

Posted: Sun Apr 28, 2013 7:35 pm
by AJ Quick
I typically refrain from making belt designs. I worry about being able to transfer the forces required for cutting serious materials.

Re: Example Machine Designs for CNC Building Blocks

Posted: Sun Apr 28, 2013 8:04 pm
by frodeheg
Ah, yes, that's a good point. I guess cogwheels and chains could handle the forces better, but you probably also lose the anti backlash then :-(